The Process
Production
phases of handcrafted bricks and tiles. Once dug from the quarry, the
clay is spread on the "cretaro," an open-air yard where natural weather
conditions produce the first transformation in the process. Only once it
has been weathered will the clay be mixed with water to make a paste
ready to be moulded at the bench.
The
master "potter" fills the "mould" with a block of clay and uses a
"ruler" to level it, creating a brick that, when unmoulded, will be
ready for drying. Depending on their size and thickness, the unmoulded
clay shapes are left to dry on heated "piazzas" for 2-3 days before
being stacked in "gambette" (little legs) so that the air can remove all
the moisture in the bricks and tiles before firing. During the drying
process, the edges are precisely "shaved" with a "rasp".
Firing
is the most delicate production step during which each single dried and
shaved brick or tile is placed in a special kiln where the temperature
will reach about 1000 °C. The pieces are carefully arranged and the
firing time and temperature calculated to allow the fire to envelop
every part of the brick or tile, firing it uniformly without damaging or
deforming it.
After firing, the brick or tile acquires the strength that makes it
eternal and the beauty that, for centuries, has made terracotta such a
valuable material. Each piece is masterfully worked, assuming the
different shadings that, when placed side-by-side, create a warm and
unique wall and floor covering that enriches any environment.
